一柜管住压力、计量与切断Pressure, metering and shut-off in one cabinet
燃气调压柜：过滤、调压、切断、计量、放散装进同一箱体，落地接管就通气，适合厂区、园区与村镇点位。Gas regulating cabinet: filtration, regulation, shut-off, metering and relief in one enclosure.
产品概述Product overview
调压柜是撬的“紧凑版”：不设独立基础平台，箱体本身做防护，占地只有撬的三分之一左右。800 Nm³/h 柜的进口压力 0.9–0.99 MPa、出口 20–25 kPa，一级调压即可满足；400 Nm³/h 单路柜（HBTR-NG/400）多用于厂区与商业用户；880 Nm³/h 调压箱用于小区与公建。A cabinet is the compact form: 800 Nm³/h at 0.9–0.99 MPa inlet and 20–25 kPa outlet in a single stage; 400 and 880 Nm³/h units serve plants and residential areas.
2026 年这类产品拿到了 EAC 认证，可以进入俄语区市场——对出口项目来说，这是能否投标的前置条件，而不只是加分项。EAC certification obtained in 2026 opens Russian-speaking markets — a bid prerequisite, not a bonus.
工作原理：把一座小站装进箱体Working principle: a small station inside a box
调压柜是“站”的浓缩版：调压器、过滤器、安全切断阀、放散阀、计量与仪表全部装进一个可运输的箱体，现场只需基础与进出口接管。省掉的是土建与站房，不是功能。A regulating cabinet is a station in miniature: regulator, filter, slam-shut valve, relief, metering and instruments inside a transportable enclosure. What is saved is civil works and a building — not function.
箱体本身也是安全设备。它要保证通风（泄漏气体不能积聚）、防雨防尘、防爆（电气与照明按区域选型）、以及放散口的安全朝向。很多现场问题不是调压器不好，而是柜内通风不足、放散管朝向不对、或检修空间被塞满。The enclosure is safety equipment in its own right: it must ventilate so leaked gas cannot accumulate, keep rain and dust out, use Ex-rated electrics and lighting, and aim the vent safely. Many site problems trace to poor ventilation, a wrongly aimed vent, or no room left to service anything.
与独立调压站相比，柜的优势是占地小、工期短、可整体迁移；劣势是散热与检修空间受限，大流量、高压差的场合仍建议做站。选型判断标准是流量与压差，而不是“柜子便宜”。Against a built station, the cabinet wins on footprint, schedule and relocatability; it loses on heat dissipation and service room. For large flow or large ratios a station is still the right answer. The deciding variables are flow and ratio, not price.
结构组成What is on the skid
核心优势Why this design
- 占地小：箱式一体化，适合场地受限的改造项目。Small footprint for retrofit sites.
- 落地即用：厂内完成组装试验，现场接管通气。Factory assembled, connect on site.
- EAC 认证：可参与俄语区项目投标。EAC certified for export bids.
- 免值守：配远程信号后可无人值守运行。Unattended with telemetry.
四件做到位，设备才站得稳Four things done right
调压器、切断阀、过滤器按工况选型，出厂做全性能测试，压力稳得住。
管路、阀组与仪表厂内一次组对、试压，现场接上进出口就能投用。
超压切断与放散、温度与浓度监控、自动运行，异常先切后报。
每台带检验试验状态标识、检验记录与检验报告，跟设备一起交到现场。
产品实拍Product photos
燃气调压柜（箱）· 箱体与内装Regulating cabinet — enclosure and internals 点击图片放大查看。 Click to enlarge.
按规格挑，点进去看现场实拍Pick a size, see the site photos
同一个型号，照片比文字更能说明做工：撬体骨架、管路走向、阀组排布、接地点和保温层都在里面。选一个规格，进去看它在车间和现场的实拍。Skid frame, piping runs, valve layout and insulation, shown as built.
技术参数Technical data
| 参数 | 调压箱 / 柜（常规系列） |
|---|---|
| 进口压力 P1 | 0.02–4.0 MPa |
| 出口压力 P2 | 1–5 kPa / 5–30 kPa / 30–150 kPa |
| 调压精度 Pz | ≤ ±5% |
| 关闭压力 Po | 1.2–1.25 倍出口压力 |
| 结构形式 | 1+0 单路 · 1+1 一路调压一路旁通 · 2+0 两路无旁通 · 2+1 两路调压一路旁通 |
| 工作温度 | -40 ℃ ～ 60 ℃ |
| 适用介质 | 天然气、人工煤气、液化石油气等 |
| 箱体材质 | 钢板喷塑 · 不锈钢 · 彩钢板保温箱体 |
| 主要配置 | 过滤器、调压器、安全切断阀、安全放散阀、球阀（或蝶阀）、计量仪表、主管道与控制管路 |
| 扩展功能 | 流量计与压差计 · 数据采集系统 · 保温增温措施 |
集调压（计量）、过滤、安全切断、安全放散于一体，适用于居民小区、公服用户、直燃设备、燃气锅炉与工业炉窑供气。
以上为常规配置参数，取自公司产品画册；流量、介质、进出口压力与接口不同时按工况单独设计，以合同技术文件为准。
选型与计算要点Selection points
适用工况Typical duties
适合什么工况，什么情况不适用Where it fits, and where it does not
这套设备适合Best for
- 不设独立基础平台，占地小、安装快No separate foundation; small footprint, fast install
- 箱体防护，适合小区、厂区等分散点位Enclosed design suits scattered residential and plant sites
- 调压、切断、放散、探测集成Regulation, shut-off, relief and detection integrated
- 维护在箱内完成，不受天气影响Maintenance indoors, weather independent
需要提前确认的边界Check before ordering
- 流量上限受箱体尺寸限制，大流量需改撬装Flow limited by enclosure size; large flows need a skid
- 安装位置对通风与探测有要求Ventilation and detection requirements depend on location
- 箱内空间紧凑，检修需按规程停气Tight space; maintenance follows a shutdown procedure
标准配置Standard configuration
以上为常规配置，实际随机组按工况与用户管网条件确定，可按需增减。Standard scope shown; final scope is set by duty and network conditions, and can be adjusted.
主要零部件Main components
零部件的品牌与型号按项目技术要求与用户指定品牌确定，页内不限定具体厂家。Brand and model are fixed by project specification and the user's approved vendor list.
常见问题FAQ
柜子能放在室内吗？Can the cabinet sit indoors?
可以，但要满足通风、泄爆与防火分隔要求，且不能放在人员密集或封闭无通风的房间。多数项目放在室外或有独立通风的房间。Yes, with ventilation, explosion relief and fire separation, and never in an occupied or unventilated room. Most projects place it outdoors or in a separately ventilated room.
放散管要多高？How tall should the vent be?
按规范与现场条件确定，原则是排放物不能进入人员活动区、不能靠近进气口与火源。设计阶段就要定，不要现场临时加高。Per code and site conditions: discharge must not reach occupied areas or sit near air intakes and ignition sources. Fix it at design stage, not on site.
冬天取压管结冰怎么解决？How is an iced sensing line solved?
加电伴热并保温，或把取压点移到温度更稳定的位置；也可在取压管加隔离罐。结冰会让调压器读错压力，出口压力异常升高。Trace and insulate, relocate the tap to a warmer point, or add a isolating pot. Ice makes the regulator read a false pressure and drives the outlet high.
柜内可以加计量吗？Can metering be added inside?
可以，一体化调压计量柜很常见。但要为计量段留出直管段与校验接口，并考虑换表时的吊装空间。Yes — integrated cabinets are common — but reserve straight lengths and a calibration port, and allow room to lift a meter out.
柜体需要接地吗？Does the cabinet need earthing?
需要。柜体、管道与电气设备都要可靠接地，防雷与防静电按规范做，接地电阻要实测记录。Yes. Enclosure, pipework and electrics all need reliable earthing, with lightning and static protection to code and measured resistance recorded.
同类设备Related equipment
把你的工况发过来，我们出选型表Send your duty, we return a selection sheet
需要提供：介质、最大/最小流量、进口压力、出口压力、现场热源（电/热水/蒸汽）、安装场地条件。We need medium, min/max flow, inlet and outlet pressure, available heat source and site conditions.